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Ampoule Leak Sterilizer- Injection Solution & Ampoule Sterilizing

The series represents high-performance and intelligent equipment designed for sterilization, leak detection, and cleaning processes. It features a colorful touchscreen interface and a PLC control system. This equipment is suitable for treating ampoules, oral medications, small infusion bottles, and similar items.

After the sterilization process, the equipment utilizes a vacuum or vacuum plus water to ensure a 100% detection rate for leaks. Subsequently, the bottles undergo a washing treatment using clean water to guarantee a clean and uncontaminated bottle surface.

If you require further details or have specific preferences regarding any aspect of this equipment, please provide additional information for a more tailored response.

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Design pressure
0.245Mpa
Vacunm
-0.095Mpa
 Working Pressure
0.22Mpa
Steam Source Pressure
0.4-0.6Mpa
   Design Temperature
139℃
Water Source Pressure

0.1-0.3Mpa

    Working Temperature
134℃
 Compressed Air Pressure
0.5-0.7Mpa
 Heat Equilibrium
≤±1℃
 
 

 

■   Size&Utilities

Specifications Model

Overall Dimensions
L*M*H(mm)
Single/Double Door

Chamber Size
L*W*H(mm)
Sream Consumpyion
(kg/cycle)
Power
(KW)
Compressed Air
(m/cycle)
Car
Cooling Water consumpation
Net Weight
(kg)
AM-0.3
1195*1220*1720
1000*600*600
55
3
0.5
-
300
760
AM-0.6
1245*1300*1880
1050*680*850
75
3
0.8
-
400
1100
AM-1.2
1695*1370*1960
1500*750*1100
85
4
1.5
2
800
1900
AM-1.8
2445*1370*1960
2250*750*1100
100
4
2.0
3
1200
2450
AM-2.5
3195*1370*1960
3000*750*1100
180
6
3.0
4
1500
2800
AM-5.0
3635*1800*2200
3400*1000*1500
300
6
5.5
4
2500
1500

 

Model

1ml

2ml

5ml

10ml

20ml

AM-0.3

32500

21000

8200

5500

33000

AM-0.6

64260

38880

17220

11160

6300

AM-1.2

127816

81664

33984

22400

11424

AM-1.8

191724

122496

50976

33600

17136

AM-2.5

255632

163328

67968

44800

22848

AM-5.0

605568

380160

158200

98208

50086

The sterilization methods used in pharmaceutical labs play a crucial role in maintaining the sterility of ampules and vials. Different methods are employed based on factors such as container type, product compatibility, and regulatory requirements. Here are some commonly utilized sterilization methods:

  1. Autoclaving:

    • Uses high-pressure saturated steam to sterilize containers.
    • Effective against a wide range of microorganisms.
    • Widely used in pharmaceutical labs but not suitable for heat-sensitive products.
  2. Dry Heat Sterilization:

    • Utilizes hot air or infrared radiation for sterilization.
    • Suitable for heat-stable containers and products.
    • Requires longer exposure times and higher temperatures compared to autoclaving.
  3. Ethylene Oxide Sterilization:

    • Gas that penetrates packaging materials to kill microorganisms.
    • Ideal for heat-sensitive products or containers with complex shapes.
    • Requires specialized equipment and proper ventilation due to its toxic nature.
  4. Gamma Irradiation:

    • Uses high-energy ionizing radiation to destroy microorganisms.
    • Commonly used for pre-filled syringes and disposable medical devices.
    • Can penetrate packaging materials, making it suitable for sealed containers.

In addition to these methods, maintaining sterility throughout the manufacturing process is crucial. This involves:

  • Cleanroom Environment: Dedicated cleanrooms with controlled air quality to reduce microbial contamination.
  • Sterile Materials: Use of pharmaceutical-grade glass or plastic materials compatible with sterilization methods.
  • Aseptic Techniques: Adherence to proper aseptic techniques by personnel, including wearing sterile attire and using disinfectants to minimize contamination risks.

By implementing these practices and utilizing appropriate sterilization methods, pharmaceutical labs can ensure the quality and safety of their ampules and vials.